Magnetic Separators

We are offering eddy current separators. We have developed eddy current separators commonly used to separate non-ferrous metals from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. these eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc.

Deails : 

• MAGWELL Eddy Current Separators are designed to separate non-ferrous conducting metals.
• The Eddy Current system consists of a short belt conveyor. The ECS rotor, which is fitted at the discharge end of the conveyor, is constructed using
• a high-intensity rare earth magnet system and sits inside a non-metallic rotor shell.
• The rotor, when spinning at high speed produces eddy current into conducting metals which produces a magnetic field, then opposes that of the rotor, repelling non-ferrous metals.
• The remaining materials free-fall over the rotor, separating them from the repelled materials

Features

• Heavy-Duty Bearings and Motors.
• High Quality Motor Controls and Drives.
• Heavy Duty Urethane Belt.
• Side Skirts to Confine Product to Belt.
• High Powered Neodymium-Iron- Boron Magnets.
• Different type and size magnetic rotor designs.
• VFD Speed Controller

Application

• 98% recovery of aluminum cans from commingledrecyclables.
• Stainless steel, copper, aluminium, brass from shredder residue and fluff
• Non-ferrous metal recovery in refuse streams and ash streams in Waste-to-Energy facilities
• Separation of non-ferrous chips.
• Aluminium scraps recovery in foundry sand Reclamation.
• Extract aluminium beverage cans from either pre-sorted or mixed refuse

MAGWELL Magnetic Roll Separator has Developed High Intensity, High Gradient, and Permanent Magnetic Roller Separators with the indigenous Technology. This technology can be successfully used in Industrial Minerals applications. The Technology involves high energy Rare Earth Neodym Permanent Magnetic Roll Assembly, Which is developed and assembled under strict quality control and specification to generate unsurpassed Magnetic Field Gradients. Under this high Intensity Magnetic Field, weekly Magnetic Contamination can be easily removed effectively. 

OPERATING PRINCIPLE

A Short conveyor belt envelopes the Magnetic Roll and tensioning the Ideal Roll. An efficient Feeder discharges material on the Belt. The Ferro Magnetic and Para-magnetic particles adheare to the Belt while the nonmagnetic particles flow freely off the end of the Conveyor. 

FEATURES :

MAGWELL Magnetic Rolls are available in 100 & 150 mm dia and widths upto1200 & 1500mm. There are three different Magnetic Strengths i. e. 8000 Gauss, 10,000 Gauss and 12,000 Gauss and 15,000Gauss. The Roll is driven by a 0.5 HP, variable speed DC/AC geared Motor drive adjustable from 0 to 100 RPM. For the purpose of Feeding, Vibratory Feeder with Control is provided. The Machine is provided with Abrasion resistant endless conveyor Belts of 0.8, & cavalry belt 0.6mm thickness.

APPLICATIONS :

MAGWELL Machines are most suitable for various types of Industrial Minerals applications i. e. Abrasive, Refractory and Ceramic Raw Material beneficiation, Alumina, Silica, Carbide, Magnestic, Quartzite, etc. Glass Raw Materials, Clean Silica Sand, quartz, Feldspar, Dolomite etc., Ultra High Purity Quartz Cleaning, Graphite Upgrading, Mangenese Orebenification, Bauxite Upgrading, Diamond ore benification, Selective Separation of Garnet / Ilmenite/Rutile, Zircon, Benification of Iron ore, Recovery of Metals from Slag, Removal of Ferro Silicatge from Limestone, Food ietsms, Chemical industries, and Rubber ietems and all type of ferrous separator Megnesite etc.